Tunneling Machines

The urbanization of the world leads to infrastructural challenges of all kinds. Underground solutions play a central role in this.

Highest quality and reliability is indispensable in tunnel construction. All components of a tunnel boring machine must be able to withstand the extreme requirements in underground operation. Whether as a single center drive up to a maximum torque of 6.5 million Nm or in combination with other transmissions as a peripheral drive: Rollstar products have proven themselves worldwide for decades and ensure that there is always only one direction in a tunnel – forward.

Drives for tunnel boring machines

Rollstar transmissions offer a torque range from 1500 Nm to 6.5 million Nm. The planetary gearboxes can be combined with hydraulic motors from Rollstar or any engine manufacturer such as Rexroth, Hägglunds, Jahns, Kawasaki and many more. 

Planetary gear with water cooling

The Rollstar planetary gearboxes are suitable for mounting on electric motors up to an output of 350 kW – on request also for higher motor outputs. All planetary gearboxes are equipped with water cooling and are specially designed for the high weights and high mass moments of inertia of these large motors.

Thanks to a large number of reduction variants and designs, a solution can be found for every tunnel boring machine, whether as a standard flange version or as an insert version. For outputs up to 350 kW, there are also shiftable transmission versions that allow our customers to drive a wider range of torques and speeds.

Rollstar in tunnel construction

Rollstar motors, gearboxes and brakes are widely used in tunnel construction in the following areas:

  • Utility Tunneling
  • Traffic Tunneling
  • Vertical (Raise Boring Rigs)
  • Offshore drilling machines
  • Cutting wheel drive (center drive or peripheral drive)
  • Agitator drive
  • Erector drive
  • Screw conveyor drive
  • Shredder drive for stone crusher